Capabilities

Turn Vision Into Market-Ready Solutions

At PSN Manufacturing, we take a holistic approach that ensures no critical details are lost as projects move from development to production. Whether launching a new device or scaling an existing product, we offer the capabilities, experience, and infrastructure to guide companies through the entire production lifecycle—while reducing cost, time, and risk along the way.

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Molding Capabilities

From R&D to Production at Scale

What began as sample runs and prototype molding has naturally expanded into full contract manufacturing—equipped to provide seamless support from early concepts to scaled production. By offering a broad range of molding capabilities under one roof, we serve as a single, trusted partner for start-ups and OEMs—streamlining design transfer, mold validation, and accelerating time to market.

Research & Development + Prototype Molding

Before production begins, our in-house machining center allows us to build the tooling necessary to create functional prototypes.

  • Master Unit Dies (MUDs): Cost-effective option to reduce tooling expenses when possible.
  • Standalone Tooling: Available when a dedicated mold is required.
  • Prototype Advantage: Identify potential design or material issues early, streamline production, and lower overall design costs.
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Thermoplastic Injection Molding

Our plastic injection molding services cover a broad range of industries and applications such as the medical industry, petroleum and petrochemical services industry, consumer products, industrial products, aerospace applications, among others. With a versatile press lineup, we can support small, precision components through larger, more complex parts.

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Liquid Silicone Rubber (LSR) Processing

Our cleanroom-compliant capabilities make us a trusted partner for medical-grade silicone molding.

  • Material Benefits: Exceptional flexibility, temperature resistance, and biocompatibility.
  • Applications: Implantables, soft-touch interfaces, precision seals, and other critical medical components.
  • Beyond Molding: We offer full support for processing and secondary operations tailored to silicone-based products.

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Capabilities Insert Molding

Insert Molding

Our vertical presses offer solutions for R&D, prototypes, and production runs. Insert molding involves encasing pre-made components—often metal—within plastic to create strong, reliable parts while eliminating secondary assembly or joining operations. Ideal for medical, consumer, aerospace, industrial, and other demanding industries, this is a cost-effective specialized molding process we provide to clients.

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Two-Shot Molding

Our two-shot capabilities bring multi-material and multi-color molding together in a single cycle.

  • Benefits: Enhanced part performance, reduced assembly steps, and improved efficiency.
  • Applications: Components requiring multiple durometers, bonded materials, or integrated color solutions.
  • Thermoplastics + LSR: Available for complex, multi-material applications.
Capabilities Two Shot Molding
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Plastic Extrusion

Perfect for simple profile shapes, plastic extrusion offers large-scale production quickly by continuously shaping molten plastic to desired specifications. We can also make custom sheets for packaging and thermoforming.

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Custom Material Compounding

Our materials expertise allows us to formulate solutions for specialized applications:

  • Selective sorbent systems
  • Conductive compounds
  • Highly or uniquely filled materials
  • Custom tribology requirements

This capability ensures your part not only meets design intent but performs reliably in the field.

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Tooling & Mold Transfer

Whether you’re starting fresh or moving an existing program, our team provides seamless support:

  • Mold Design Review & Validation – ensure tool readiness and compatibility
  • In-House Tooling Expertise – maintenance, repair, and modification
  • Trusted Partnerships – extended capabilities when specialized tooling is required
  • Production Scaling – smooth transition from prototype to high-volume runs

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Value-Added Capabilities

Beyond molding, we offer secondary operations and finishing processes to deliver components that are ready for integration.

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"Having one source for all of your engineering prototyping and manufacturing needs drastically reduces the risks associated with the design transfer and knowledge transfer during that process and also expedites the timelines to get a product to market."

— Ben Ellis, Director of Manufacturing